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What Device Data Can Industrial Smart Gateways Collect and Enable Automatic Alarms

From: WTBL IOT  

Time:2025-09-04 17:23:29 

With the comprehensive development of the Industrial Internet of Things (IIoT) and digital transformation, industrial smart gateways are increasingly widely applied across various industries.

 These gateways enable data collection from devices such as PLCs (Programmable Logic Controllers), instruments and meters, sensors, CNC (Computer Numerical Control) machine tools, industrial robots, injection molding machines, and more. They facilitate secure and reliable data communication via 5G/4G/WIFI/Ethernet connections to cloud platforms or host computers, providing reliable support for applications like remote equipment monitoring, fault alarms, remote control, remote maintenance, and data analysis.

By configuring device alarm rules and setting different alarm methods, the gateway can automatically notify via WeChat, SMS, email, etc., when alarm data is collected, informing about the alarming device, time, and content.

 This enables quick localization, diagnosis, and timely measures to ensure the safety and reliability of the production order, avoiding accidents and economic losses.

1. Device Alarms
Mainly include automatic alarms for various on-site production equipment when mechanical or electrical failures occur, such as motor overload and excessive vibration.

2. Process Alarms
Alarms for process parameters when they exceed safety thresholds, such as temperature, pressure, flow rate, and liquid level, quickly notifying management personnel at all levels.

3. Quality Alarms
Automatic alarms when abnormalities in product quantity or quality are detected, such as weight deviations, unreasonable composition, or excessive counts.

4. Safety Alarms
Monitoring the temperature, humidity, toxic gases, and combustible gases in the production environment and quickly alarming when they exceed safety thresholds to avoid accidents.

5. Energy Consumption Alarms
Issuing alarms when the consumption of water, electricity, gas, heat, and other energy sources exceeds predetermined thresholds or shows abnormal consumption, enabling prompt measures to reduce energy waste.

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